Basic Info.
After-sales Service
Video Chat; Local Service
Transport Package
Plywood Case
Specification
350*120*180 cm
Product Description
Product Description
KBT1000 MAP modified atmosphere packaging machine is the inline type MAP packaging equipment for food fresh-keeping in pre-made trays, by fill in nitrogen or mixed gas at a certain ratio.
KBT1000 MAP machine can well fit the needs of MAP packaging at medium to large scale capacities, 900-1200 trays per hour.
Modified atmosphere packaging
Modified Atmosphere Packaging is also known as gas filling, gas flushing, protective atmosphere packaging or reduced oxygen packaging. The atmosphere filled in the package atmosphere has been modified in some way, usually with one or a combination of three gases: nitrogen, carbon dioxide, and oxygen.
Modified Atmosphere enables fresh and minimally processed packaged food products to maintain visual, textural and nutritional appeal so it is a highly effective method to help retailers deliver added value to their food customers:
- Extension of shelf-life
- Minimization of waste
- Improved quality and appearance
- Reduced need for artificial preservatives
- Increased distribution possibilities
How does Modified Atmosphere Packaging work?
The Modified Atmosphere Package environment is formed from finely balanced mixed normal atmospheric gases. The finely balanced MAP gas mix slows down the product aging process to reduce color loss, odor and off-taste resulting from product deterioration, spoilage and rancidity caused by mold and other anaerobic organisms.
A carefully controlled Modified Atmosphere Package achieves and maintains an optimal respiration rate to preserve the fresh colour, taste and nutrient content of red meat, seafood, minimally processed fruits and vegetables, pasta, prepared foods, cheese, baked goods, cured meats and dried foods throughout extended shelf life.
Modified Atmosphere Packaging offers supply chain efficiencies
Longer shelf life MAP packages allow food processors, food manufacturers, food distributors and food retailers to better control product quality, availability and costs.
Longer freshness cycles permit grocers to eliminate frequent product rotation, removal and restocking; thereby reducing labour and waste disposal costs.
Distributors can extend distribution territories or offer a greater variety of product lines to the retailer, since less frequent product replacement requirements permits growth in other areas.
Food manufacturers are able to take advantage of extended replacement cycles to reduce production replacement demands. Manufacturing capacity can be more profitably utilised by developing and offering new products.
What equipment do you need to launch a MAP modified atmosphere packaging projet for your food products?
- MAP modified atmsphere packaging machine
- Gas mixer for filling of mixed air. If you need to fill in trays with mixed air of oxygen, carbon dioxide and nitrogen, a gas mixer is necessary. Some of the gas mixer brands: WITTGAS, HODA, AMETEK MACON.
- Gas analyzer : To analyze if the filled in air ratio is correct. This is very important for the quality of MAP packaging.
- The right plastic trays and sealing film
- Compress air
- Air source of oxygen, carbon dioxide, nitrogen
- Printer, labelling machine, metal detal detector
- Any other necessary equipment according to your requirement
Machine specifications
Model No. | KBT1000 |
---|
Plastic tray dimension | No limitation |
Tray quantity per cycle | 2/3/4 PCs |
Vacuum pump (BUSCH) | 100 m3/h |
Power supply | Customize voltage, 3 Phase |
Total power | 7.5 KW |
Machine dimension (mm) | 3500*1100*1800 |
Machine weight | 900 KG |
Packing speed (4 trays per cycle) | 1000-1400 trays/hour |
Sealing lid film roll width Max. | Customize |
Sealing lid film roll diameter Max. | 260 mm |
Compressed air | 0.6-0.8 MPa |
Fill in gas | Pure gas or a mix of N2, CO2, O2 or other gas |
Air mixer | Optional |
Every MAP modified atmosphere packaging machine KBT1000 is customized according to the customer's product specifications. Every mold is uniquely designed, so machine specifications are different. Please do understand that the above data is for reference only.
Product features
- The machine is easy to integrate in a packaging line, connect with tray automatic loader, product automatic dispenser, inkjet printer, metal detector, labelling machine, etc.
- KBT1000 modified atmosphere packaging is made of food-grade SUS304 stainless steel, inline with food hygienic regulations, guarantees the longest service life, and best MAP packaging quality.
- Applies "Vacuum - Gas Filling" technology. Vacuum the chamber first, then fill in gas, much better than the old-fashion gas flushing method, which guarantees gas purity, and saves gas sources.
- Reliable registration mark sensor: Ensures 100% accuracy in printed film sealing.
- Safety: Equipped with emergency stop; Alarm; Open-phase protector; anti-phase protector.
- Control system: Use MITSUBISHI 3GA20MT memorable PLC, together with MITSUBISHI touch screen, easy to set up and modify motions and parameters. Motions are driven by MITSUBISHI high precision positioning servo motor, ensures 100% accuracy and stability.
- Temperature control system: MITSUBISHI 4 channel temperature control module, higher precision than temperature control button system; Overheating alarm; Split type heating plate with grids, guarantees better sealing quality.
- Customize power supply according to customer's request
- Molds: Aluminum magnesium alloy molds, high strength, durable, corrosion-proof.
Customization
You can ask us to customize the machine for you. The specifications that can be customized include:
1. Power supply. In China, the industrial-grade power supply is 380V, 50HZ, 3Phase. You can ask us to make the machine according to the specifications of your power supply. 230V, 415V, 480V, 50HZ, 60HZ, etc
2. We design the mold according to your product dimension and specifications
3. We can put your LOGO on the machine
4. Any other additional function you needPackaging samples
Packaging & Shipping
For 100% safety in international sea shipping, and compliance with wood packaging regulations, we package the machines in plywood cases. The bottom frame is a well-welded steel frame that is made according to every machine's size and weight.
Company Profile
Shandong Kangbeite Food Packaging Machinery Co., Ltd. is a professional manufacturer of packaging machines in China. In the field of Vacuum packaging machines, Rollstock / Thermoforming packaging machines, MAP modified atmosphere packaging machines, VSP vacuum skin packaging machines, KANGBEITE is one of the leading companies in the industry.
Our company has passed ISO 9001 certification, and our products are CE-certified for the European market.
KANGBEITE PACKAGING is passionate about helping people take care of their products by offering the right packaging solutions.
Shandong Kangbeite Food Packaging Machinery Co., Ltd. is a professional manufacturer of packaging machines in China, with over 10 years of experience in packing machines supplying and service providing.
Main products: Thermoforming packaging machines, Vacuum packaging machines; Modified atmosphere packaging machines; Vacuum skin packaging machines; Tray sealers; Vacuum sealers.
Our location: No.458 Changzhan Road, Zhucheng City, Shandong Province, 262200, China.
- Factory area: 13000 m²
- Staffs: 50-100
- Annual sales: over 5 million USD
- R&D team staff: 5
- Seaport: Qingdao port
Main products:- Thermoforming packaging machine
- Vacuum packaging machine
- MAP modified atmosphere packaging machine
- VSP vacuum skin packaging machine
- Tray sealer
- Vacuum sealer
Why us- Professional: 10+ years experience
- High-quality products: 100% rugged, precise & stable
- Hassle-free installation: Onsite tutorial by our technicians
- Smooth communication 1: Experienced technicians
- Smooth communication 2: Experienced foreign-trade team
- On-time delivery: No disturbance to your plan
- Reasonable price matching quality and service
- Customize: Your solution is exclusively designed
- Sustaining service: Lifetime service for any machines
- Minimum maintenance: Detailed check-list for lookup
- Thorough ex-factory inspection
- Certifications: CE, ISO9001, ISO14001
FAQ
1. Question: Are you a factory or trading company?
Answer: KANGBEITE PACKAGING MACHINERY is a professional factory of various packaging machines. We have been supplying packaging machines and services for over 10 years.
2. Question: What is the lead time of your packaging machines?
Answer: Lead time depends on machine type and order quantity. For small machines, like double chamber vacuum packaging machine, belt type continuous vacuum packaging machine, vertical type MAP/VSP machine, the lead time is usually 10-15 working days; For larger machines, like thermoforming packaging machines, automatic MAP machines, the lead time is usually 25-40 working days.
3. Question: Where is your company? Can I visit your factory?
Answer: Our factory address is No.458 Changzhan Road, Zhucheng City, Shandong Province, China, 262200. We are near to Qingdao seaport, about 100 KM distance. You are very welcome to visit our factory any time.
4. Question: What are your payment terms?
Answer: We accept T/T (highly preferred), L/C. For smaller machines, we ask 100% upfront payment, for larger machines, 50% before machine production, 50% before delivery.
5. Question: What shipping term you can do?
Answer: We can do FOB, CIF, CFR, CPT, CIP. Any other terms you prefer, please let us know. Any shipping methods including sea shipping, railway shipping, and air shipping are available.
Address:
No. 458 Changzhan Road, Zhucheng City, Weifang, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Packaging & Printing
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Shandong Kangbeite Packaging Machinery Co., Ltd. is one of the bellwether in packaging industry in China domestic market.
Kangbeite Machinery company and our products own certifications of: ISO9001, ISO14001, CE. Based on the market needs, we have developed a whole series of automatic & semi-auto packaging machines that integrate all the functions in the package of products, which resulted in highest packing efficiency, labor cost saving and better product presentations, we help our users make their packages look more professional and meet the needs of market.
Factory area: 13000 m²
Staffs: 50-100
Annual sales: Over 5 million USD
R&D team staff: 5
Seaport: Qingdao port
Keep listening, Keep moving forward.
In 2006, we were located in a small workshop in Zhucheng, China. Since day one, our goal and mission never changes, that is to provide top quality product and service to our customers.
Since the start year 2006, we′ve been keeping researching the market, keeping learning the cutting-edge technology in the packaging machines business, keeping improving function and every details of our machines, keeping listening to our customers and market to improve service level.
All the hard work laid the first stone for the steady growth of the company. Start from 2012, our company achieves an annual revenue growth rate to up to 60%. We are sharing more and more domestic market in China.
We moved to new plant location for our expanding business in 2014, and in this year we have bought double size plant area to ready for next year′s expansion plan. And we started to export our machines overseas.
For us, top quality products and top quality services are always equally important. We deeply understand the truth that in international business, to export a product is always easy, but good after-sale service is customers′ most concern, thus it′s our most concern too.
We sincerely invite international friends to visit our factory any time.